The back side of the jaws have an extra
grind to bring them to a point, otherwise
they would be chisel shaped. It is a
simple shape, I don't know why it took
me so long to develop it. The caliper
must be completely disassembled and a
lot of material has to be very slowly and
carefully ground off, to avoid overheating
the thin sections. The smudges got there
from rubbing on the grinder rest.
Note: For measuring live birds I can dull the points a bit, just ask.
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More about the mods:
Because you need to measure different things differently than
machinists, our pointy calipers are modified in several ways.
The slender jaws have been ground down and depth guage has
been removed. The depth stick can be an annoyance when
present, and with it gone, the moving jaw needs little force
to
get it moving smoothly. Not visibly noticeable is the light
adjustment of the gib screws, which helps contribute to the silky
feel. It means, however, that you must push the jaws together with
a light, consistent touch to "zero" the instrument. When a machinists
measure tough, strong steel cylinders OD to 0.001" they bear down
on the jaws with significant force. When you, a biologist, line
up the points with some features on an animal, there is no force at
all on the jaws. Should you ever use the flats of the jaws to measure,
let's say a leg diameter, you will use minimal force to avoid deforming
the relatively soft, weak structure. So the smooth, easy movement
isn't just nice, it is an important feature.
Back to the gib adjusting screws: Because they are set
loosely,
they are likely to further loosen up with use. (Lately these
screws
have been locked from adjustment by manufacturer) These two tiny
screws are accessed through little holes in the plastic case on the
"top" surface where the battery hatch is located. When the play
gets too sloppy, "set them down" very lightly with a watch
screwdriver. Stop when you first feel them touch bottom, then
back
them off a tiny amount. Too tight and the sliding action will be rough,
too loose and it will be difficult to maintain a consistent zero. It
may
take several tries at first, to get it just right. Once you have done
it a
few times, it becomes a snap. I did not use Locktite on the gib
adjusting screws, because of their small size even the low-strength
type would make adjusting them difficult. Zeroing the instrument
and
adjusting the play should be easy to do, now that you know the
reasons for the modifications and how to make best use of them.
Changing the battery. A fresh battery should last a long
time .. a year
or more, even with frequent use, it's more a matter of time even if
left
turned off. The battery you get came from the caliper manufacturer,
it may have sat on the shelf for a year, I have no way to know.
When it is time to change the battery, remove the little rubber hatch
cover and gently shake it out. If it doesn't come out easily,
very
carefully use a small watch screwdriver to gently start it moving side
to
side. As a last resort, remove the screw between the two control
buttons, and starting at the bottom, carefully lift off the plastic
cover.
Gick stuck to the tracks (sliding surfaces) can make the action
sticky. Use a slightly damp paper towel or cloth to remove water
soluble stuff, sometimes I get in there with a Q-Tip. Then spray a
small amount of WD40 or something similar on a paper towel to dry
and lubricate the metal surfaces. Don't spray anything directly
on any
part of the caliper. The front surface of the beam and capacitative
sensor it contacts, behind the display, need to be relatively dry to
work
properly.
The very slender points could get bent if dropped hard, so please
be
nice to these calipers. Thanks!
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